Papermaking
Papermaking is the process of making paper, a material which is ubiquitous today for writing and packaging.
History
The word paper comes from the ancient Egyptian writing material called papyrus, which was woven from papyrus plants. Papyrus was produced as early as 3000 BCE in Egypt, and in ancient Greece and Rome. Further north, parchment or vellum, made of processed sheepskin or calfskin, replaced papyrus, as the papyrus plant requires subtropical conditions to grow.
Early inventions, such as the Egyptian papyrus, the Roman parchment, and the Chinese bark of bamboo were either too expensive or structurally inappropriate for the rapid demands of the press. [1]
In America, archaeological evidence indicates that paper was invented by the Mayas no later than the 5th century AD.[2] Called Amate, it was in widespread use among Mesoamerican cultures until the Spanish conquest. In small quantities, traditional Maya papermaking techniques are still practiced today.
The Bataks, living in Sumatra, sometimes use as writing material long strips of bamboo, welded by "beating" them together, then folded together, accordion-like, between wooden covers, and bound together woith a string of woven rushes. Often long strips of the thin bark of trees -- such books being known as pustakas -- are used. [3]
Specimens of writing on bark from India are preserved in the British Museum. The people of the Malabar coast also frequently wrote upon bark with a stilus.[3]
Ancient books of the Bataks were written in ink on paper made of bark. The Lampong and Rendjang tribes, also inhabiting Sumatra, scratch their message and books on bamboo, tree bark, or certain kind of leaves. [3]
The actual origin of printing has been a matter of learned controversy. From the earliest ages impressions had been taken from seals. The British Museum contains blocks of lead, impressed with the name stamp of the Roman authorities. The Chinese, produced blocks of wood engraving, with which they produced multiple copies by impression. The Chinese people had applied it to a species of bank notes as early as the tenth century. Still, this operation was expensive and also so insufficient, that the art of printing cannot be said to have been yet discovered. [4]
The oldest known paper document in the West is the Mozarab Missal of Silos from the 11th century, probably written in Islamic Spain. The use of paper became increasingly common during the fourteenth century, and is documented as being manufactured in both Italy and Germany by 1400. It then spread rapidly for letters, records, old master prints and popular prints and manuscript books. Prints were initially in woodcut , and from the 1430s in engraving also. By the invention of movable type printing in Germany about 1450, paper was readily accessible, although still expensive. Vellum remained in use as well, and it was on this that the Gutenberg Bible was first printed.
Significance
In the very small quantities needed for popular prints , paper was affordable by the European urban working class and many peasants even in the 1400s, but books remained expensive until the nineteenth century. However even poor families could often afford a few by the 1700s in England, if they so chose.
Paper remained relatively expensive, at least in book-sized quantities, through the centuries, until the advent of steam-driven paper making machines in the 19th century, which could make paper with fibres from wood pulp. Although older machines predated it, the Fourdrinier paper making machine became the basis for most modern papermaking. Together with the invention of the practical fountain pen and the mass produced pencil of the same period, and in conjunction with the advent of the steam driven rotary printing press, wood based paper caused a major transformation of the 19th century economy and society in industrialized countries. With the introduction of cheaper paper, schoolbooks, fiction, non-fiction, and newspapers became gradually available to all the members of an industrial society by 1900. Cheap wood based paper also meant that keeping personal diaries or writing letters became universal. The clerk, or writer, ceased to be a high-status job, and by 1850 had nearly become an office worker or white-collar worker , which transformation can be considered as a part of the industrial revolution.
Method
A rather loose description of how paper is made by hand:
Fibers are floated in a slurry, a thick soup of water and fibers, in a large vat. A wire screen mould with a wooden frame (somewhat similar to an old window screen) is used to scoop some of the slurry out of the vat. The wooden frame is called a "deckle." The impressions in paper caused by the wires in the screen that run sideways are called "laid lines" and the impressions made, unusually from top to bottom, by the wires holding the other wires together are called "chain lines." Watermarks are created by weaving a name into the wires in the mould. This is essentially true of Oriental moulds made of other substances, such as bamboo. Hand-made paper generally folds and tears more evenly along the laid lines.
The wooden frame or deckle leaves the edges of the paper slightly irregular and wavery. This wavy edge is called the "deckle edge" and is one of the indications that the paper was made by hand. Deckle-edged paper is occasionally mechanically imitated today to create the impression of old-fashioned luxury.
Returning to the process: the slurry in the screen mould is artfully sloshed around the mould until it forms an over-all thin coating. The fibers are allowed to settle and the water to run out. When the fibers have stabilized in place but are still damp, they are turned out onto a felt sheet which was generally made of an animal product such as wool or rabbit fur, and the screen mold immediately reused. Layers of paper and felt build up in a pile and a weight is placed on top to press out water and keep the paper fibers flat and tight. When the paper pages are dry, they are frequently run between rollers to produce a harder writing surface. Papers are made of different surfaces depending on their intended purpose. Paper intended for printing or writing with ink is fairly hard, while paper to be used for water color, for instance, is fairly soft.
The wood-based paper was more acidic and more prone to discolor and disintegrate over time, through processes known as slow fires. Documents written on more expensive rag paper were more stable. Both rag and woodpulp paper will develop tan spots called "foxing" caused by impurities or fungi reacting with humidity. The majority of modern book publishers now use acid-free paper. Modern newspapers are commonly printed on cheaper high-acid paper which turns tan and disintegrates rather rapidly, especially in the presence of strong light and humidity.
Paper sizes
In the beginning of Western papermaking, the paper size was fairly standard. A page of paper is referred to as a "leaf." When a leaf was printed on without being folded, the size was referred to as "folio." It was roughly equal to the size of a newspaper sheet.
When it was folded once, it produced four sides or pages, and the size of the pages or a book made of such pages was referred to as "quarto" (4to).
If the original sheet was folded in half again, the result was eight sides, referred to as "octavo" (8vo), which is the size that most books, such as the average novel, use to this day.
An "octavo" folding produces four leaves, the first two and the second two will be joined at the top by the second fold. The top edge is usually "trimmed" to make it possible to look freely at each side of the leaf. However, many books are found that have not been trimmed on the top, and these pages are referred to as "unopened." Many people reading "unopened" books will use their finger, a pencil, or some other inadequate instrument to rip open the top of the pages, leaving an irregular tear. A letter opener or a knife carefully used is a more appropriate tool.
An octavo book produces a printing puzzle. Pieces of paper are printed when they are folio size. To provide for the proper alignment of numbered pages, pages 8 and 1 are printed right-side-up on the bottom of the sheet, and pages 4 and 5 are printed up-side-down on the top of the same sheet. On the opposite side, pages 2 and 7 are printed right-side-up on the bottom of the sheet, and pages 6 and 3 are printed up-side-down on the top of the sheet. When the paper is folded twice and the folds trimmed, the pages fall into proper order.
Try folding a paper in half by turning the top half down and creasing it, and then fold it in half again by turning the left side over the right. You have the format for an octavo page arrangement. If you number the pages in order and then open the paper to full size, you will see the numbers as described above.
Smaller books are produced by folding the leaves again to produce 16 pages, known as a "sixteen-mo" (16mo). Other folding arrangements produce yet smaller books such as the thirty-two-mo (32mo).
When a standard-sized octavo book is produced by a large leaf folded two times, two leaves joined at the top will be contained in the resulting fold (which ends up in the gulley between the pages). This group of 8 numberable pages is called a "signature" or a "gathering." Traditionally, printed signatures were stacked on top of each other in a "sewing frame" and each signature was sewn through the inner fold to the signature on top of it. The sewing ran around leather bands or fabric tapes along the backs of the signatures to stabilize the growing pile of signatures.
The leather bands originally used in the West to stabilize the backs of sewn books appear as a number of ridges under the leather on the spine of leather books.
The ends of the leather strips or fabric bands were sewn or glued onto the cover boards and reinforced the hinging of the book in its covers.
Vatmen Paper
Vatmen Paper was a type of paper made in The Netherlands that was 17 inches wide and 44 inches long. 44 inches is chosen because that is how far the papermaker could stretch his arm.{cite} The reason for 17 inches is unknown.
Notes
- ^ Paper & Paper Making Ancient and Modern By Richard J. Herring, George Croly. Page XII. Published 1863. Longman, Green, Longman, Roberts, & Green. 134 pages. The New York Public Library. Digitized May 3, 2006
- ^ The Construction of the Codex In Classic- and Postclassic-Period Maya Civilization Maya Codex and Paper Making
- ^ a b c The Book Before Printing: Ancient, Medieval, and Oriental / David Diringer By David Diringer (page 37). Published 1982. Courier Dover Publications. History / General History. ISBN 0486242439
- ^ Paper & Paper Making Ancient and Modern By Richard J. Herring, George Croly. Pages XIII-XIV. Published 1863. Longman, Green, Longman, Roberts, & Green. 134 pages. The New York Public Library. Digitized May 3, 2006
References
- A standard reference on the subject is Papermaking: The History and Technique of an Ancient Craft, by Dard Hunter, Alfred A. Knopf, NY, 1943.