Hot metal typesetting: Difference between revisions

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→‎Linotype: formatting
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Once the line approaches its correct length, the operator is made aware of this by a bell or other indicator. If the line is ‘loose’ or too short, there is too much ‘white space’ for the space band wedges to fill out the line, and the matrices could possibly turn sidewise or fail to seal against each other as the machine prepares for the casting operation. If the line is ‘tight’ or too long, the elevator carrying the matrices and space bands will not seat properly in front of the mold slot. Both the Linotype and Intertype machines have two important safeties that act during the casting operation—the ‘pump stop’, which comes into play on loose lines, and the ‘vise automatic', which comes into play on tight lines. Both scenarios, if not stopped by these safety features, usually result in a “squirt” of molten [[Linotype (alloy)|type metal]], encasing the matrices and the elevator in metal in the process. Not only is it time-consuming to clean up after a squirt, a tight line usually has not come down far enough to mate with the slots on the mold face, resulting in damage to the matrices. Therefore, it is considered very poor form for an operator (or the machinist who cared for the machine) to permit this to happen.
 
When the line is assembled to the correct length, the operator presses down on a lever which raises the assembling elevator up into the delivery channel and starts the automatic casting cycle. The delivery channel transfers the matrices out of the assembler and into the first elevator. The first elevator then descends to a position in front of the mold, and if the elevator has not descended fully by the time the machine starts the process of aligning the matrices (most often caused by a ‘tight’ line), the first of the two safeties—, the vise automatic—, brings the machine to a full stop before the supporting lugs on the matrices are crushed by the mold. Once the matrices are in proper position, two actions take place in sequence: the matrices are aligned vertically and face-wise while a bar rises from below to force the movable sleeves on the space bands upwards to cause them to fill out the line to the exact width of the mold. If the justification bar has made a full cycle and the line is still not fully justified, the second safety—, the pump stop—, prevents the plunger in the metal pot from going down. The space bands were an important feature of this machine, providing automatic justification of each line by equally adjusting the white space between each word. Since the type used was proportional and not fixed in width, solving this justification problem mechanically was very important. Some later models had a feature that permitted the lines to be cast with the alignment to either left, right or centered. Operators running earlier models would use special ‘blank’ matrices (in 4 sizes) to manually create the proper amount of whitespace beyond the space bands’ range.
 
With the matrices aligned and the space bands set to the correct measure, the machine then ‘locks up’ the line with great force and the plunger injects the molten type metal into the space created by the mold cavity and the assembled line. The machine then separates the mold disk (carrying the freshly cast slug), the metal pot, and the first elevator. The mold disk then turns to present the line at the ejecting position, in the process passing by a knife that trims the base of the slug to type height (0.918″ on US machines). The slug is then forced through an adjustable pair of knives to trim the slug to the proper body height before sliding down into a ‘galley’ of finished lines next to the operator. Depending on the model of machine, the mold disk could have 4 (standard), 6, or 2 molds, giving the operator his choice of line lengths and body sizes.